Physical vapor deposition coating is a vacuum-based process that deposits thin, hard films onto substrates by vaporizing a solid target material (titanium, chromium, zirconium, aluminum, or a combination) and reacting it with a process gas to form a wear-resistant surface. The physical vapor deposition process operates at relatively low temperatures (typically below 500°C), preserving the substrate's heat treatment, geometry, and dimensional accuracy. The resulting PVD coating creates a dense, well-adhered film at 1 to 7 µm thickness with hardness values ranging from 1,800 to 4,500 HV depending on the coating type selected. ACT uses PVD arcing and sputtering methods in partnership with Platit equipment to apply 20+ vapor deposition coating options across cutting tools, aerospace components, medical instruments, firearms parts, automotive drivetrain assemblies, and industrial wear parts. Each PVD coating service project includes substrate evaluation, coating selection, controlled deposition, and documented quality inspection.
1–7 µm Coating Thickness
Ultra-thin coatings that deliver maximum protection without altering part tolerances.
1,800 – 4,500 HV Hardness
High hardness coatings engineered to resist wear, abrasion, and surface fatigue.
Low Temperature Process < 500°C
Preserves substrate properties, heat treatment, and dimensional accuracy.
Superior wear resistance with hardness values from 1,800 HV (CrN) to 4,500 HV (AlTiSiN, nACO, WARRIOR) for longer component life
Low friction coating options including TiCN (COF 0.25), CrN (COF 0.30), and ZrN (COF 0.30) for smoother operation and reduced energy loss
Enhanced surface durability through atomic-level bonding that resists chipping, flaking, and delamination under operating loads
Temperature resistance up to 1,200°C (AlTiSiN, nACO) for components in high-heat machining, aerospace, and engine environments
Corrosion resistance from CrN, ZrN, and DLC protecting parts against chemical attack, bodily fluids, and environmental exposure
Precise coating thickness of 1 to 7 µm with strong adhesion, preserving part tolerances without post-coating grinding
Compatible with metals including carbide, HSS, tool steel, stainless steel, titanium, aluminum, bronze, and copper
Reduced downtime, maintenance, and replacement costs through extended tool and component life
Consistent PVD coating quality verified through in-house Calo Testers, Fisherscope X-ray systems, Tribo Meters, and optical microscopes under AS9100D and ISO 9001:2015 controls
Copyright © 2012 - 2025 | Advanced Coating Technologies, Inc.
